OrthoVoxel Uses 3D Printing to Develop Orthopedic Devices

3DN: Could you please introduce OrthoVoxel to us?

OrthoVoxel was founded in 2022 by my colleague Adam Berthoud and me; we are both orthotists and prosthetists. Our goal was to explore the applications of additive manufacturing in the field of orthopedic prosthetics and orthotics.

3DN: What motivated you to adopt 3D printing?

As enthusiasts of emerging technologies, we were drawn to 3D printing for its ability to push the boundaries of creativity and innovation compared to traditional manufacturing methods. We quickly realized that digital modeling tools and additive manufacturing would allow us to improve our production processes, ensuring consistent quality and greater customization for our clients.

3DN: What types of orthopedic devices do you currently offer?

We can design a wide range of orthopedic devices, from traditional prosthetics and orthotics to more specialized products like spastic hand orthoses and post-traumatic braces. Our expertise also extends to custom large-format manufacturing, such as positioning seat components.

3DN: What 3D printing processes and materials do you use?

At OrthoVoxel, we primarily use two 3D printing technologies. We have developed our own FFF filament deposition printers to produce large parts, including technical materials like carbon-filled polypropylene. Additionally, we use powder sintering technologies such as MJF and SLS for high-end finishes, working with semi-flexible materials like polyurethane.

3DN: Could you describe the manufacturing process for your devices?

Our manufacturing process has evolved into a fully digital approach, where measurements are taken directly using 3D scanners. We then use a combination of modeling software to design the devices, integrating all the necessary components into a single print. This approach allows us to maximize the precision and functionality of our products.

3DN: What are OrthoVoxel’s future goals?

Our goal is to become the leader in 3D solutions within the field of technical orthopedics. This means continuing to develop our expertise in all aspects of digital manufacturing, from scan capture to mastering 3D printing technologies, to ensure superior quality products and an exceptional customer experience.

3DN: Any final words for our readers?

For anyone interested in getting involved with 3D printing in the medical field, we’re here to provide support, training, and tailored solutions for all skill levels. At OrthoVoxel, we believe in the importance of continuous innovation to improve the quality of life for our patients.

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All photo credits: OrthoVoxel