{"id":28946,"date":"2021-04-13T14:00:12","date_gmt":"2021-04-13T14:00:12","guid":{"rendered":"https:\/\/www.3dnatives.com\/en\/?p=28946"},"modified":"2021-04-13T12:50:31","modified_gmt":"2021-04-13T12:50:31","slug":"opt-industries-nasal-swabs-covid-130420215","status":"publish","type":"post","link":"https:\/\/www.3dnatives.com\/en\/opt-industries-nasal-swabs-covid-130420215\/","title":{"rendered":"MIT Spinout Uses 3D Printing to Create More Effective COVID-19 Nasal Swabs"},"content":{"rendered":"<div class=\"c-message_kit__gutter\">\n<div class=\"c-message_kit__gutter__right\" data-qa=\"message_content\">\n<div class=\"c-message_kit__blocks c-message_kit__blocks--rich_text\">\n<div class=\"c-message__message_blocks c-message__message_blocks--rich_text\">\n<div class=\"p-block_kit_renderer\" data-qa=\"block-kit-renderer\">\n<div class=\"p-block_kit_renderer__block_wrapper p-block_kit_renderer__block_wrapper--first\">\n<div class=\"p-rich_text_block\" dir=\"auto\">\n<div class=\"p-rich_text_section\" style=\"text-align: justify;\"><a href=\"https:\/\/www.3dnatives.com\/en\/mit-spinout-launches-the-revolutionary-am-system-inkbit-vista-240220214\/\" target=\"_blank\" rel=\"noopener noreferrer\">MIT spinout<\/a>, OPT Industries has used novel additive manufacturing systems to develop intricately designed products, including a novel nasal swabs to be used for <a href=\"https:\/\/www.3dnatives.com\/en\/a-new-antiviral-material-to-fight-against-covid-19-240220216\/\">Covid-19<\/a> testing. Founder, Jifei Ou, previously <span style=\"font-size: 1em; text-align: justify;\">spent seven years spent researching 3D systems in MIT\u2019s Media Lab, Jifei Ou developed thin hairlike structures. Realising that these tiny woven lattices were highly compatible with material demands of nasal swabs used to test for Covid-19, Ou decided to use the technology to aid in pandemic response. For just over twelve months, OPT Industries has been working alongside hospitals to develop a new kind of <a href=\"https:\/\/www.3dnatives.com\/en\/3d-printed-covid-swabs-140920205\/\">nasal swab,<\/a> dubbed the <\/span><em style=\"font-size: 1em; text-align: justify;\">INSTASWAB<\/em><span style=\"font-size: 1em; text-align: justify;\">.<\/span><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<p style=\"text-align: justify;\">Using a continuous manufacturing approach, the MIT spinout was able to scale up its printer production according to the increasing demand for its product. OPT Industries has now supplied more than 800,000 swabs to several different health care and at-home testing organizations, playing a crucial role in meeting hospitals shortages to ensure that testing can continue. <em>\u201cIt\u2019s very meaningful to be part of this effort,\u201d<\/em> Ou says.<em> \u201cIt also feels particularly good because we\u2019ve been developing materials with hairlike structures for a long time, so it\u2019s like, \u2018Aha, our expertise finally put to use!\u2019\u201d. He continues, \u201cWhen it came to the swabs we thought, \u2018Hey, that\u2019s a great fit! Swabs need to be soft, flexible, the structures on the tip need to be very intricate. That\u2019s what we do.\u201d<\/em><\/p>\n<p style=\"text-align: center;\"><iframe loading=\"lazy\" class=\"giphy-embed\" src=\"https:\/\/giphy.com\/embed\/OakzCs8esJdfQgpL4v\" width=\"700\" height=\"467\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\"><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\">\ufeff<\/span><\/iframe><\/p>\n<figure role=\"group\"><figcaption><\/figcaption><\/figure>\n<p style=\"text-align: justify;\">Not only have these swabs played a crucial role in aiding the supply shortage crisis, but they also provide a better solution to traditionally manufactured swabs. In fact, the tiny woven lattices that Ou developed during his time at MIT allow OPT\u2019s swabs to absorb and release more fluid than their conventionally manufactured counterparts, and thus provide more accurate tests. OPT\u2019s swabs release 20 times the amount of bacteria for testing, increasing the sensitivity of the tests. <em>\u201cWe\u2019re trying to be like [the multinational products company] 3M in additive manufacturing,\u201d<\/em> Ou says. <em>\u201cEveryone knows 3M because they have a lot of different products that are essential to daily life. That\u2019s the model we\u2019re going after. We have other medical and cosmetic products under development \u2014 the swab is just the beginning.\u201d <\/em><\/p><div class=\"dnati-inside-article-leaderboard\" style=\"text-align: center;\" id=\"dnati-3021275506\"><a data-no-instant=\"1\" href=\"https:\/\/app.swapcard.com\/login\/event\/additiv-defense-2026\/ticket\/VGlja2V0VHlwZV83MDM4MQ==\/page\/UmVnaXN0cmF0aW9uRm9ybV81NjE4Ng==\" rel=\"noopener\" class=\"a2t-link\" target=\"_blank\" aria-label=\"LB (4)\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.3dnatives.com\/en\/wp-content\/uploads\/sites\/2\/2026\/03\/LB-4.gif\" alt=\"\"  width=\"850\" height=\"150\"   \/><\/a><\/div>\n<p style=\"text-align: justify;\">While the company are currently working on ways to increase their facility\u2019s production capacity, at the moment they are able to produce 80\u2019000 swabs a day. OPT Industries are currently working on developing other medical sampling devices for testing other diseases which would benefit from high bacterial collection rate offered by their technology. Next month the company will move to a new facility which will combine its lab and production teams, which Ou hopes will allow them to accelerate the cycle from\u00a0product ideation to design, prototype, optimization, and production.<\/p>\n<div id=\"attachment_28951\" style=\"width: 710px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-28951\" class=\"wp-image-28951 size-full\" src=\"https:\/\/www.3dnatives.com\/en\/wp-content\/uploads\/sites\/2\/2021\/04\/Image-13-04-2021-at-12.49.jpg\" alt=\"opt industries\" width=\"700\" height=\"447\" srcset=\"https:\/\/www.3dnatives.com\/en\/wp-content\/uploads\/sites\/2\/2021\/04\/Image-13-04-2021-at-12.49.jpg 700w, https:\/\/www.3dnatives.com\/en\/wp-content\/uploads\/sites\/2\/2021\/04\/Image-13-04-2021-at-12.49-600x383.jpg 600w, https:\/\/www.3dnatives.com\/en\/wp-content\/uploads\/sites\/2\/2021\/04\/Image-13-04-2021-at-12.49-160x102.jpg 160w\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" \/><p id=\"caption-attachment-28951\" class=\"wp-caption-text\">OPT Industries offers a faster production time than other conventional methods of manufacturing materials. (Photo Credit: OPT Industries)<\/p><\/div>\n<p style=\"text-align: justify;\">You can find out more about OPT Industries\u2019 projects on their <a href=\"https:\/\/optindustries.com\/\">website<\/a>. What do you think about OPT\u2019s nasal swabs? Let us know in a comment below or on our\u00a0<a href=\"https:\/\/www.facebook.com\/3Dnatives\/\">Facebook,<\/a>\u00a0<a href=\"https:\/\/twitter.com\/3Dnatives_en\/\">Twitter<\/a> and <a href=\"https:\/\/www.linkedin.com\/company\/3dnatives\/\">LinkedIn<\/a> pages! Sign up for our free weekly <a href=\"https:\/\/www.3dnatives.com\/en\/3d-printing-newsletter\/\">Newsletter here<\/a>, the latest 3D printing news straight to your inbox!<\/p>\n<p><em>*Cover credit: OPT Industries\u00a0<\/em><\/p>\n<div class=\"dnati-after-content\" id=\"dnati-1134908566\"><a data-no-instant=\"1\" href=\"https:\/\/amcoe.org\/event\/design-for-additive-manufacturing-design-at-elevation\/\" rel=\"noopener\" class=\"a2t-link\" target=\"_blank\" aria-label=\"DfAM course-850&#215;150\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/www.3dnatives.com\/en\/wp-content\/uploads\/sites\/2\/2026\/04\/DfAM-course-850x150-1.jpg\" alt=\"\"  srcset=\"https:\/\/www.3dnatives.com\/en\/wp-content\/uploads\/sites\/2\/2026\/04\/DfAM-course-850x150-1.jpg 850w, https:\/\/www.3dnatives.com\/en\/wp-content\/uploads\/sites\/2\/2026\/04\/DfAM-course-850x150-1-600x106.jpg 600w, https:\/\/www.3dnatives.com\/en\/wp-content\/uploads\/sites\/2\/2026\/04\/DfAM-course-850x150-1-768x136.jpg 768w, https:\/\/www.3dnatives.com\/en\/wp-content\/uploads\/sites\/2\/2026\/04\/DfAM-course-850x150-1-160x28.jpg 160w\" sizes=\"(max-width: 850px) 100vw, 850px\" width=\"850\" height=\"150\"   \/><\/a><\/div>","protected":false},"excerpt":{"rendered":"<p>MIT spinout, OPT Industries has used novel additive manufacturing systems to develop intricately designed products, including a novel nasal swabs to be used for Covid-19 testing. Founder, Jifei Ou, previously spent seven years spent researching 3D systems in MIT\u2019s Media&hellip;<\/p>\n","protected":false},"author":6075,"featured_media":28947,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[32,1,10],"tags":[],"class_list":["post-28946","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-medical","category-news","category-research"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.3dnatives.com\/en\/wp-json\/wp\/v2\/posts\/28946","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.3dnatives.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.3dnatives.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.3dnatives.com\/en\/wp-json\/wp\/v2\/users\/6075"}],"replies":[{"embeddable":true,"href":"https:\/\/www.3dnatives.com\/en\/wp-json\/wp\/v2\/comments?post=28946"}],"version-history":[{"count":4,"href":"https:\/\/www.3dnatives.com\/en\/wp-json\/wp\/v2\/posts\/28946\/revisions"}],"predecessor-version":[{"id":28967,"href":"https:\/\/www.3dnatives.com\/en\/wp-json\/wp\/v2\/posts\/28946\/revisions\/28967"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.3dnatives.com\/en\/wp-json\/wp\/v2\/media\/28947"}],"wp:attachment":[{"href":"https:\/\/www.3dnatives.com\/en\/wp-json\/wp\/v2\/media?parent=28946"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.3dnatives.com\/en\/wp-json\/wp\/v2\/categories?post=28946"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.3dnatives.com\/en\/wp-json\/wp\/v2\/tags?post=28946"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}