menu

Oracle Red Bull Racing Leverages 3D Printing to Optimize Formula 1 Performance

Published on June 19, 2024 by Isaac B.

3D printing is making significant strides in the automotive sector, particularly within Formula 1, where its adoption is becoming increasingly prevalent. Teams like Visa Cash App RB, in collaboration with ROBOZE, and McLaren, which is actively developing prototypes, are at the forefront of this innovation. This technology is rapidly revolutionizing the landscape of high-speed, high-performance racing such as Formula 1. Racing teams are embracing 3D printing for several reasons: reducing car weight, consolidating parts for greater reliability, and, most importantly, enhancing overall performance.

The Oracle Red Bull Racing team distinguishes itself through its use of cutting-edge technologies, thanks to its collaboration with Hexagon Manufacturing Intelligence. As the manufacturer’s champion since 2022, Red Bull Racing is dedicated to maintaining its leading position in the highly competitive world of motorsport. This partnership with Hexagon primarily aims to accelerate engineering and manufacturing processes to gain crucial fractions of a second on the racetrack.

red bull racing

3D Printing Speeds Up Development at Red Bull Racing

Hexagon provides the solutions that ensure the Red Bull is always ready for competition throughout the season. This long-standing partnership, which has lasted for 18 years, has enabled Red Bull to adopt and test new technologies. As a preferred testing partner for cutting-edge innovations, Red Bull enjoys a strategic advantage in rapidly integrating the latest advances into their development process. One of the major successes of this collaboration is the significant 50% reduction in manufacturing defects over the last two years. Maintaining a balance between speed and quality is essential for this team, a reality made possible by these constant innovations.

Red Bull utilizes digital twins and simulations to design and test their cars virtually before creating physical prototypes. The entire design process is conducted in CAD, followed by simulator testing, where the car’s performance is accurately replicated on specific world circuits. After evaluating the digital models, Red Bull employs stereolithography 3D printing to produce physical prototypes. This cost-effective method significantly accelerates the development process. Earlier this year, it was reported that Red Bull Racing had tested a 3D-printed drone developed by Dutch Drone Gods. This drone, capable of reaching speeds up to 350 km/h, was used to follow Max Verstappen’s new Red Bull Racing RB20 F1 car around a complete lap of the Silverstone Grand Prix circuit. The objective was to evaluate the car’s speed and performance in action.

red bull racing

The Impact of Artificial Intelligence on Development

The Red Bull Racing car adapts exceptionally well to various climatic conditions. The team carefully manages each component, with a two-week lifecycle for each manufactured part. Moreover, integrating artificial intelligence into their development and design processes represents a significant advancement. AI enhances collaborative efforts and improves decision-making efficiency, which has profound implications for the future of automotive design and production. Red Bull’s strategic partnerships with technology leaders and their ability to quickly test and implement innovations provide them with a substantial competitive edge.

What do you think of 3D printing in Formula 1? Let us know in a comment below or on our LinkedIn, Facebook, and Twitter pages! Don’t forget to sign up for our free weekly newsletter here for the latest 3D printing news straight to your inbox! You can also find all our videos on our YouTube channel.

*All Photo Credits: Oracle Red Bull Racing 

Share Your Thoughts

Your email address will not be published. Required fields are marked *

de_DEen_USes_ESfr_FRit_IT
Stay Updated
Every wednesday, receive a recap of the latest 3D printing news straight to your inbox.