Lotus Theory 1 Features 3D Printed Headrests

Car manufacturer Lotus Cars has just unveiled its new car, the Theory 1, a 1,000-horsepower concept car that is impressive for its low weight, design, and performance. It’s an experimental development that seeks to explore the possibilities and demonstrate the future of the automobile. But what interests us most today are the headrests found inside. They were 3D printed on Carbon resin 3D printers, with lattice structures used to provide comfort and minimize the amount of material used.

The Theory 1 meets several objectives for the manufacturer. Its website states: “Theory 1 is the ultimate expression of Lotus’ design principles, innovation, and next-level driver engagement. With its progressive technology, material reduction, and sustainability at its core – it embodies our commitment to design truly For the Drivers. Theory 1 is the first expression of our new design philosophy, based on three core principles: Digital, Natural, and Analogue.” Lotus is therefore seeking to offer a novel experience to the driver, and this is achieved in many ways. 

The Lotus Theory 1

Turning our attention to the vehicle’s interior, we find that it is equipped not only with adaptive robotic textiles but also a sensory audio system and haptic controls. Take the steering wheel, for example. It reacts to touch and can inflate to communicate a message to the driver. The fabrics used for the seats can also be inflated for greater support and comfort. According to Lotus, it adapts to the chosen driving mode.  

But of course, it’s the headrests that caught our eye. They’re 3D printed using Carbon’s Digital Light Synthesis technology, a resin process that uses a laser to harden the layers of material and oxygen-permeable optics. We don’t know which resin was used, but in any case, a lattice structure was chosen to reduce weight, save material, and improve comfort. What’s more, each headrest incorporates built-in speakers, offering a tailor-made sound experience for every passenger. 

The builder has opted for a lattice structure  

The Lotus Theory 1 is also a means of testing more sustainable production methods. The automaker wanted to build it with just 10 materials, as opposed to the 100 traditionally used in the automotive industry. Most of these materials are recycled. Finally, the concept car includes sensors, cameras, a carbon ceramic braking system, a spoiler with 7 different positions, etc. As you can see, Lotus has imagined a high-performance, futuristic car, and it remains to be seen whether it will be marketed. Find out more here.

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*All Photo Credits: Lotus Cars