When Every Minute Counts: 3D Scanning for Refineries

In an oil or gas refinery, a leak, damaged pipe, or faulty valve can lead to colossal losses. The rule is simple: respond quickly, repair correctly, and avoid shutdown.

But in an environment where corrosion, pressure, and hazardous substances are ever-present, traditional methods quickly reach their limits. This is precisely where 3D scanning is changing the game.

The Problem: Repairing Under Pressure In an Emergency

Historically, industrial pipe repairs have relied on:

• manual measurements,
• approximate diagrams,
• and a heavy reliance on field experience.

This approach works… until:

• the geometries become too complex, and it’s not a matter of drawing squares or circles,
• access is limited,
• or the fluid being transported prevents reliable measurements from being taken.

The result? Rework, additional delays, and an increased risk of production stoppages.

The Solution: See Reality As It Is

It is in this context that Artec 3D and The Colt Group, an American company specializing in pressure pipe repair with more than 30 locations across the United States, have begun collaborating.

The technology chosen was the Artec Leo: a portable, wireless, AI-assisted 3D scanner designed for direct use in the field.

Its key advantages are:

• the fast capture of complex geometries,
• a built-in touchscreen (no external computer required),
• immediate ease of use for technicians.

According to The Colt Group, equipment digitization is up to 18 times faster than with their previous methods.

Complex geometries can be scanned in 3D quickly and easily.

From Scan to Repair, Without Guessing

Once the data has been captured, it is processed in Artec Studio to generate a usable, realistic 3D model. This digital workflow makes it possible to:

• accurately reproduce the component’s geometry,
• anticipate mechanical stresses,
• design customized repair solutions,
• drastically reduce on-site adjustments.

A Measurable Impact on Industrial Productivity

Beyond speed, 3D scanning offers structural benefits:

• less exposure of technicians to hazardous environments,
• greater reliability of repairs,
• simultaneous management of multiple projects,
• and enhanced production continuity.

In an industry where every hour of downtime is costly, the 3D scanner becomes a strategic tool, much more than just a measuring device.

What do you think about Colt Group’s use of 3D scanning? Let us know in a comment below or on our LinkedIn or Facebook pages! Plus, don’t forget to sign up for our free weekly Newsletter to get the latest 3D printing news straight to your inbox. You can also find all our videos on our YouTube channel.

*All Photo Credits: The Colt Group