The Complete Guide to 3D Scanners using Laser Triangulation
In line with our files on 3D printing processes, we will be starting today with a new series dedicated to the different techniques of 3D digitization. While the origin of the first 3D scanners dates back to the 1960s, this first portion will be focused on one of the simplest scanning technologies: laser triangulation.
The birth of 3D scanners goes back to the work of the National Research Council Canada, one of the first laboratories that developed a 3D digitization technique based on laser triangulation in 1978.
By definition, a 3D scanner is used to obtain a “digital image” of a physical object. To acquire this digital replica, there are different methods to record the object, which is then analyzed and reprocessed on a computer in order to determine its general shape.
Laser triangulation is based on a trigonometric calculation
In the case of laser triangulation, the scanners used comprise three main elements (which will form the three vertices of a triangle): a laser transmitter, a camera, and the object to be scanned. A rotating plate is also used to lay the object and obtain its different faces.
Laser triangulation 3D scanners generally use semiconductor lasers in particular because of their low cost and their small size. They are characterized by a red colored beam.
With this method, the digitization begins with the emission of a rectilinear laser beam which deforms on contact with the object. Through the camera, the 3D scanner analyzes the deformation of the line emitted by the laser on the reliefs of the object in order to determine, by means of trigonometric calculations, its position in space.
The angle formed between the camera and the beam of the laser, the distance from the camera to the object and that of the laser source to the object (known by calculating the time taken by the laser to make a round trip), are all parameters which make it possible to determine the spatial coordinates of the object.
Advantages and disadvantages
The main advantage of laser triangulation is its low price, with the first DIY models available for only a few hundred euros. Its acquisition speed (less than 10 minutes on average for an object) and its precision level (of the order of 0.01 mm) also make it a popular technology.
As for the disadvantages, it should be noted that the digitization of transparent or reflective surfaces can prove difficult, a problem that can be circumvented by using a white powder. Its limited range (only a few meters) also reduces the number of possible applications.
The best-known 3D laser triangulation scanners include the MakerBot Digitizer, the BQ Ciclop, the Matter Form by eponymous, or Faro’s Focus3D professional 3D scanners.