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Joining and Additive Manufacturing Engineer

Full Time 19 days ago
USA
Kennesaw, GA

Company

Novelis is one of the world leaders in aluminum recycling and rolling and a leading sustainable aluminum solutions provider. Driven by our purpose of “shaping a sustainable world together” we work alongside our customers to provide innovative solutions to the aerospace automotive beverage packaging and specialty markets. Headquartered in Atlanta Georgia Novelis has approximately 13000 employees in 32 operating facilities on 4 continents.

Mission

This position will involve leading and performing both routine and complex design, prototyping, characterization and testing relevant to additive manufacturing processes and aluminum products. Additionally, this role may have ownership of some portion of a project or program of tests in the lab, or responsibility of pieces of equipment for analysis, testing, or processing of materials.

The Engineer may also support other teams of R&D Engineers and Scientists in Metallurgy, Forming, Surfaces/coating and Corrosion to solve challenging problems across all Novelis value streams (can, auto, aerospace, and specialties) and develop a deeper core knowledge.

Responsibilities

  • Balance priorities across multiple projects or work streams to meet assigned project commitments and timelines
  • Plan, organize, complete and document results of experiments, plant trials and product performance investigations conducted for Novelis, customers, and suppliers; responsible for reliability and accuracy of data and preliminary analysis of results
  • Perform routine and non-routine tasks and may coordinate the efforts of others to achieve common goals
  • Propose, justify and lead projects for a site or segments of larger projects
  • Develop and refine testing methodologies to assess the mechanical properties, microstructure, and performance of additively manufactured components.
  • Manage and maintain innovative equipment, proposing enhancements and finding opportunities for customized equipment upgrades and acquisition to expand capabilities of advanced manufacturing techniques.
  • Collaborate with multi-functional teams to integrate additive manufacturing technologies into broader product development and manufacturing processes.
  • Provide technical expertise and guidance on the integration of additive manufacturing into existing and new production workflows.

Profile

Qualifications:

  • B.S. in Mechanical Engineering, Materials/Metallurgical Engineering, or a related field with 3-5 years of experience in a manufacturing or R&D environment focused on additive manufacturing or advanced materials processing.
  • Proven experience with additive manufacturing technologies, including powder bed fusion, directed energy deposition, or binder jetting, particularly in automotive, aerospace, or other relevant industries.
  • Strong understanding of aluminum alloy systems and their application, including knowledge of material properties, microstructure, and performance in various scenarios such as automotive versus aerospace applications.
  • Familiarity with design for additive manufacturing (DfAM) principles, process optimization, and post-processing techniques. Experience with robotic controls and programming for additive manufacturing systems is a plus.
  • Experience with project management tools and principles, with a track record of successfully leading or contributing to complex technical projects.
  • Proficient in computational modeling, simulation, and data analysis, with experience using software tools commonly employed in additive manufacturing (e.g., CAD, CAM, FEM).
  • Hands-on experience with a variety of materials characterization techniques, such as metallography, microscopy, and mechanical testing, is advantageous.

Benefits
Novelis’ benefits say a lot about how we care for each other. Our employees and their families have many different needs. As a result, our benefits offer choices on many levels and are high in quality, driven by the marketplace, and affordable. In addition to core benefits, we provide these unique to the industry benefits:

  • Family Growth Programs: Paid parental Leave, Adoption Assistance, Fertility Treatment, Childcare Discount and Nursing Mom Support
  • Employee Assistance Programs: free resources available 24/7 to you and your family in the areas of mental health, family life, and career and financial guidance
  • Wellness Programs: incentives for wellness activities, wellness spending account, programs for building healthy habits, virtual physical therapy for joint, back, and pelvic health, health management programs and more.
  • Diabetes Management Program
  • Pet insurance
  • Identity Theft Protection
  • PerkSpot Discount Program
  • Tuition assistance and career development programs!
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